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Foot Lock Tray
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Foot Lock Tray

A foot lock tray is a shallow container with bottom tabs that fold inward and lock under the tray floor, creating a rigid base without glue. The "foot" tabs extend from the bottom edge of each wall panel, fold 90 degrees inward, and interlock flat against the tray floor. This locking mechanism provides better base rigidity than a simple fold-over bottom while keeping assembly fast and tool-free. Food service operations use foot lock trays for sandwich platters, sushi arrangements, pastry displays, and catering trays. Retail applications include produce trays, cosmetics counter displays, and point-of-sale merchandise holders. Tray walls typically stand 1.5 to 3 inches tall. Materials include food-grade SBS, kraft, and corrugated E-flute. The foot lock base distributes weight more evenly than corner-fold trays, reducing the risk of center sag under heavy product loads. Cubit produces custom foot lock trays from 100 units.

4 Materials Available4 Finishes Available
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Best For:

Food Service TraysPastry & Donut PackagingBeverage CarriersProduce PackingIndustrial Part Trays
Free Shipping
8-12 Day Production
MOQ 100 Units

Technical Specifications

assembly
Manual fold — no adhesive
max size
16 x 12 x 4 inches
min size
4 x 3 x 1.5 inches
closure type
Interlocking foot lock tabs
ideal weight range
Up to 15 lbs
material compatibility
Food-Grade Cardboard, Kraft Paper, Corrugated Cardboard

Available Materials

Choose the right substrate for your Foot Lock Tray packaging based on product weight, sustainability goals, and print requirements.

Kraft Paper

Eco Recyclable

Eco Kraft

Eco Recyclable

Corrugated Cardboard

Recyclable

Food-Grade Cardboard

Recyclable

Available Finishes

Enhance your Foot Lock Tray with premium finishes that add tactile appeal and visual impact.

Gloss Lamination

Gloss lamination applies a clear, reflective polypropylene film over the entire printed surface. The film intensifies CMYK color values, making photographs and gradients look sharper and more saturated. Retail toy packaging, snack food boxes, and consumer electronics cartons use gloss lam because the shiny surface catches store lighting and draws attention at a distance. The trade-off is that gloss shows fingerprints and scratches more than matte. Film thickness runs 12-25 microns. The protective layer resists moisture, scuffing, and ink rubbing during transit. Gloss lamination runs through thermal or wet laminating equipment after printing and before die-cutting.

+10% price

Matte Lamination

Matte lamination bonds a thin non-reflective polypropylene film to the printed surface of the carton. The film eliminates glare, slightly mutes color saturation, and gives the box a smooth, flat appearance that reads as understated and premium. Matte lam hides minor printing imperfections and fingerprints better than gloss, which is why cosmetics and luxury food brands default to it. The lamination layer also protects against scuffing, moisture, and ink transfer during shipping and shelf handling. Film thickness runs 12-25 microns. Matte lamination pairs well with spot UV, where a glossy accent on a matte background creates high-contrast visual interest on logos and typography.

+10% price

Die Cutting

Die cutting uses a custom-shaped steel blade mounted on a wooden board to cut paperboard into specific shapes during production. Every box shape starts as a flat sheet that passes through a die-cutting press where the steel rule die stamps out the carton blank, score lines, and perforation cuts in a single press cycle. The die is custom-made for each box design, which involves a one-time tooling cost. Die-cut accuracy runs within 0.5mm tolerance on modern flatbed and rotary die cutters. Beyond standard box shapes, die cutting creates custom windows, thumb-cut openings, hang-tab holes, and decorative shapes. Complex dies with many cut lines cost more due to the additional steel rule bending.

+10% price

Aqueous Coating

Aqueous coating is a water-based clear coat applied to the printed surface to protect against fingerprints, scuffing, and ink smearing. Unlike UV and lamination finishes that use plastic films or chemical curing, aqueous coating dries through evaporation, which makes it the most environmentally friendly protective finish available. The coating adds a subtle sheen without the high gloss of UV or lamination. It runs through the printing press in-line, which means no separate finishing step and faster production turnaround. Aqueous coating is FDA-compliant for indirect food contact packaging and recyclable with standard paper streams.

+5% price

Expert Packaging Guide

Foot Lock Tray packaging from Cubit is fully customizable with 4 material options including Kraft Paper, Eco Kraft, Corrugated Cardboard and 1 more and 4 finish options. Every order includes free design assistance from our packaging engineers, who will help you select the optimal material weight, finish combination, and structural configuration for your specific product.

Our clients use Foot Lock Tray packaging across industries including Food Service Trays, Pastry & Donut Packaging, Beverage Carriers, Produce Packing, and 1 more applications. With a minimum order quantity of just 100 units and standard production turnaround of 8-12 business days, Cubit makes custom Foot Lock Tray packaging accessible to businesses of every size—from startup brands to enterprise operations processing thousands of units daily.

All Foot Lock Tray packaging is produced using food-safe inks and coatings, and every order undergoes a three-stage quality inspection before shipping. Free ground shipping is included on all orders within the continental United States.

Frequently Asked Questions

What is a Foot Lock Tray box?

A foot lock tray is a shallow container with bottom tabs that fold inward and lock under the tray floor, creating a rigid base without glue. The "foot" tabs extend from the bottom edge of each wall panel, fold 90 degrees inward, and interlock flat against the tray floor. This locking mechanism provides better base rigidity than a simple fold-over bottom while keeping assembly fast and tool-free. Food service operations use foot lock trays for sandwich platters, sushi arrangements, pastry displays, and catering trays. Retail applications include produce trays, cosmetics counter displays, and point-of-sale merchandise holders. Tray walls typically stand 1.5 to 3 inches tall. Materials include food-grade SBS, kraft, and corrugated E-flute. The foot lock base distributes weight more evenly than corner-fold trays, reducing the risk of center sag under heavy product loads. Cubit produces custom foot lock trays from 100 units.

What materials are available for Foot Lock Tray packaging?

Foot Lock Tray packaging is available in Kraft Paper, Eco Kraft, Corrugated Cardboard, Food-Grade Cardboard. Each material offers different properties for strength, sustainability, and print quality.

What is the minimum order quantity for custom Foot Lock Tray boxes?

Custom Foot Lock Tray boxes start at 100 units with full-color printing, custom sizing, and your choice of materials and finishes. Volume discounts apply for orders of 500+ units.

How long does it take to produce custom Foot Lock Tray packaging?

Standard production for custom Foot Lock Tray boxes is 8-12 business days after artwork approval. Rush production is available in 5-7 business days for an additional fee. Free shipping on all orders within the continental US.

What products are best suited for Foot Lock Tray packaging?

Foot Lock Tray packaging is ideal for Food Service Trays, Pastry & Donut Packaging, Beverage Carriers, Produce Packing, Industrial Part Trays. The structural design and material options make it versatile enough for products ranging from lightweight cosmetics to heavier food items.

Other Box Styles

Seal EndMailer BoxMylar BagsFive Panel HangerSleeve BoxesHanger Boxes

Ready to Order Foot Lock Tray?

Get a custom quote with your specifications. Our packaging engineers respond within 15 minutes during working hours with material recommendations, pricing, and structural guidance.