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Mylar Bags
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Mylar Bags

Mylar bags are flexible pouches built from BoPET (biaxially-oriented polyethylene terephthalate) film laminated with a metallized aluminum layer. The combination blocks oxygen, moisture, UV light, and odors at levels standard polyethylene cannot match. A quality mylar laminate achieves an oxygen transmission rate below 0.01 cc per 100 square inches per day, compared to 150-200 cc for plain HDPE. That difference is why the cannabis, specialty coffee, supplement, and emergency food storage industries all converge on this format. Custom options include resealable zippers, tear notches, hang holes, clear windows, and child-resistant closures that meet state cannabis packaging laws. Thickness ranges from 3.5 mil for retail flower pouches to 7 mil for 25-year emergency food storage. The exterior accepts full-color digital or flexographic printing.

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0 Materials Available
1 Finishes Available

Best For:

Cannabis & CBD ProductsSpecialty CoffeeDried Fruits & NutsSupplement PowdersPet TreatsEmergency Food Storage
Free Shipping
8-12 Day Production
MOQ 500 Units

Technical Specifications

assembly
Ready to fill
max size
16 x 24 inches
min size
3 x 4 inches
closure type
Heat seal, resealable zipper, or child-resistant
material type
BoPET (Mylar) film with foil lamination
barrier properties
O2, moisture, UV, odor

Available Finishes

Enhance your Mylar Bags with premium finishes that add tactile appeal and visual impact.

Die Cutting

Die cutting uses a custom-shaped steel blade mounted on a wooden board to cut paperboard into specific shapes during production. Every box shape starts as a flat sheet that passes through a die-cutting press where the steel rule die stamps out the carton blank, score lines, and perforation cuts in a single press cycle. The die is custom-made for each box design, which involves a one-time tooling cost. Die-cut accuracy runs within 0.5mm tolerance on modern flatbed and rotary die cutters. Beyond standard box shapes, die cutting creates custom windows, thumb-cut openings, hang-tab holes, and decorative shapes. Complex dies with many cut lines cost more due to the additional steel rule bending.

+10% price

Expert Packaging Guide

Mylar Bags packaging from Cubit is fully customizable with multiple premium materials and 1 finish options. Every order includes free design assistance from our packaging engineers, who will help you select the optimal material weight, finish combination, and structural configuration for your specific product.

Our clients use Mylar Bags packaging across industries including Cannabis & CBD Products, Specialty Coffee, Dried Fruits & Nuts, Supplement Powders, and 2 more applications. With a minimum order quantity of just 500 units and standard production turnaround of 8-12 business days, Cubit makes custom Mylar Bags packaging accessible to businesses of every size—from startup brands to enterprise operations processing thousands of units daily.

All Mylar Bags packaging is produced using food-safe inks and coatings, and every order undergoes a three-stage quality inspection before shipping. Free ground shipping is included on all orders within the continental United States.

Frequently Asked Questions

What is a Mylar Bags box?

Mylar bags are flexible pouches built from BoPET (biaxially-oriented polyethylene terephthalate) film laminated with a metallized aluminum layer. The combination blocks oxygen, moisture, UV light, and odors at levels standard polyethylene cannot match. A quality mylar laminate achieves an oxygen transmission rate below 0.01 cc per 100 square inches per day, compared to 150-200 cc for plain HDPE. That difference is why the cannabis, specialty coffee, supplement, and emergency food storage industries all converge on this format. Custom options include resealable zippers, tear notches, hang holes, clear windows, and child-resistant closures that meet state cannabis packaging laws. Thickness ranges from 3.5 mil for retail flower pouches to 7 mil for 25-year emergency food storage. The exterior accepts full-color digital or flexographic printing.

What materials are available for Mylar Bags packaging?

Mylar Bags packaging is available in multiple materials including SBS Paperboard, White Cardboard, and Kraft Paper. Contact our team for material recommendations specific to your product.

What is the minimum order quantity for custom Mylar Bags boxes?

Custom Mylar Bags start at 500 units with full-color printing, custom sizing, and your choice of materials and finishes. Volume discounts apply as the run grows.

How long does it take to produce custom Mylar Bags packaging?

Standard production for custom Mylar Bags boxes is 8-12 business days after artwork approval. Rush production is available in 5-7 business days for an additional fee. Free shipping on all orders within the continental US.

What products are best suited for Mylar Bags packaging?

Mylar Bags packaging is ideal for Cannabis & CBD Products, Specialty Coffee, Dried Fruits & Nuts, Supplement Powders, Pet Treats, Emergency Food Storage. The structural design and material options make it versatile enough for products ranging from lightweight cosmetics to heavier food items.

Other Box Styles

Seal EndMailer BoxFive Panel HangerSleeve BoxesHanger BoxesDispenser Boxes

Ready to Order Mylar Bags?

Get a custom quote with your specifications. Our packaging engineers respond within 15 minutes during working hours with material recommendations, pricing, and structural guidance.