Gable BoxesCustom Packaging
Custom Gable Boxes for Food, Gifts & Retail
Key Takeaways — Custom Gable Boxes
MOQ
500 units
Lead Time
10-15 days
Printing
Full Color CMYK
Eco Options
FSC Certified
Shipping
Free Shipping
What Are Custom Gable Boxes?
Gable boxes are the instantly recognizable packaging format with a built-in carry handle — the same design used by takeout restaurants, bakeries, and gift shops worldwide. We manufacture custom gable boxes from 18pt to 24pt SBS paperboard and kraft board in sizes ranging from mini 4x2.5x2.5 inches to large 9.5x5x5 inches. Every box folds flat for storage and pops open with a single motion.
The integrated handle makes gable boxes self-contained — no bag, no extra packaging. Customers grab and go. We print full-color CMYK on all panels including the gable top and handle, add window die-cuts for product visibility, and finish with matte or gloss lamination, spot UV, and food-safe aqueous coating. For food applications, all materials and coatings meet FDA 21 CFR requirements.
Gable boxes cost $0.40-1.50/unit depending on size and finishing — a fraction of the price of separate boxes plus bags. They work for hot food (grease-resistant coating), cold desserts (windowed display), party favors (mini sizes), and retail merchandise (larger formats). Minimum orders start at 500 units with 10 to 14 day production.
Specifications
Detailed technical information for informed decisions.
Board Stock
- White SBS18pt, 20pt, 24pt C1S
- Kraft Board22pt unbleached, 24pt white kraft
- Food GradeFDA 21 CFR compliant, grease-resistant
- CertificationFSC, SFI available
Sizes
- Mini4 x 2.5 x 2.5 inches
- Small6 x 3.5 x 3.5 inches
- Medium8 x 5 x 5 inches
- Large9.5 x 5 x 5 inches
Printing
- MethodsOffset, digital, flexo
- ColorsCMYK + PMS spot colors
- FinishesMatte/gloss lam, spot UV, aqueous
- Food SafeWater-based inks, aqueous coating
Gable Boxes Formats
Choose from various structural formats to match your product and branding needs.
Kraft Gable Box
Natural brown kraft board gable box with earthy, organic appeal. Unbleached 22pt kraft stock. Popular for bakeries, farm stands, and artisan food brands. Two-color flexo or full-color digital print.
White SBS Gable Box
Bright white SBS paperboard for maximum print vibrancy. 18pt to 24pt thickness. The standard choice for full-color branded food and retail packaging with photographic quality artwork.
Window Gable Box
Standard gable box with die-cut window opening covered in clear food-safe cellulose film. Window shows product inside. Available in heart, circle, rectangle, and custom window shapes.
Mini Gable Box
Compact 4x2.5x2.5 inch format for party favors, wedding favors, small gifts, and product samples. Available in kraft and white. Popular for events, hospitality welcome bags, and promotional giveaways.
Large Gable Box
Oversized format up to 9.5x5x5 inches for retail merchandise, gift sets, and catering orders. Reinforced handle and side panels for heavier contents. Available with interior dividers.
Grease-Resistant Gable Box
FDA-compliant interior coating resists grease, oil, and moisture from hot foods. Maintains structural integrity with fried foods, pastries, and sauced items. No grease staining on exterior.
Built With Quality
Detailed view of the materials we use.
SBS Paperboard (C1S)
Solid bleached sulfate paperboard with one coated side for printing. Bright white surface produces the most vibrant colors. Available in 18pt, 20pt, and 24pt weights. Food-grade by default.
Kraft Board
Unbleached kraft paperboard in 22pt and 24pt weights. Natural brown color communicates sustainability and artisan quality. Strong fiber structure supports heavier contents. FSC-certified options available.
Grease-Resistant Coating
Aqueous-applied interior barrier coating prevents oil and grease from soaking through the board. Required for fried foods, buttery pastries, and sauced items. Maintains structural integrity for 2+ hours of food contact.
Cellulose Window Film
Clear, plant-based film derived from wood pulp. Used for die-cut window openings. Compostable and food-safe. Provides product visibility without petroleum-based plastics.
Food-Safe Inks & Coating
Water-based printing inks and aqueous coatings that meet FDA 21 CFR requirements for indirect food contact. Low VOC, no heavy metals. Compatible with full-color CMYK and spot color printing.
Printing & Finishing
Premium print methods and finishing options to make your packaging stand out.
Full-Color Offset
CMYK offset lithography for photographic quality on white SBS board. Sharp text, accurate gradients, and vibrant photography across all panels. Best for runs above 2,000 boxes.
Digital Printing
No plate costs — ideal for short runs under 2,000 boxes. Variable data printing for seasonal designs, event-specific messaging, or multi-SKU runs in a single production batch.
Flexographic Printing
1-3 color flexo on kraft board for a rustic, artisan aesthetic. Cost-effective at volume. Print direct on brown kraft to let the natural paper become part of the design.
Spot UV Coating
High-gloss UV-cured varnish applied to specific design elements — logos, product names, featured imagery. Creates dimensional contrast against a matte laminated base.
Matte & Gloss Lamination
Full-surface film lamination for scuff protection, moisture resistance, and tactile appeal. Matte finish gives premium soft-touch feel. Gloss finish adds vibrancy and shine.
Aqueous Food-Safe Coating
Water-based protective coating safe for direct food contact. Provides moderate moisture resistance, scuff protection, and enhances color depth. Maintains full recyclability.
Foil Stamping
Metallic gold, silver, rose gold foil for premium accent details on gift gable boxes. Logos, borders, and text catch light for high perceived value at low per-unit cost.
Embossing
Raised texture pressed into the board surface. Brand logos, patterns, and text gain tactile dimension. Combine with foil for maximum impact on gift and premium retail formats.
Unlimited Customization
Every inch of your packaging can be customized to match your brand.
Window Die-Cut Shapes
See-through openings in heart, circle, oval, rectangle, and custom shapes. Covered with clear cellulose film for food safety. Positioned on the front panel or side panels.
Interior Grease Barrier
FDA-compliant coating on the inside surfaces prevents oil and moisture from staining the exterior print. Essential for bakeries, restaurants, and food trucks serving hot items.
Handle Reinforcement
Additional cardboard strip glued across the handle fold line for heavy contents (3-5 lbs). Prevents handle tearing on large gable boxes used for catering and retail merchandise.
Interior Dividers
Corrugated or paperboard dividers that create 2, 4, or 6 compartments inside the gable box. Keep cupcakes, bottles, or gift items separated and upright during transport.
Belly Band & Sticker Seal
Printed paper band wrapping around the closed box for sealed presentation. Adds tamper evidence and seasonal messaging. Adhesive sticker seals also available in die-cut shapes.
Custom Bottom Lock
Auto-lock or snap-lock bottom construction keeps the box base secure without tape. Speed up assembly for high-volume food service operations. Standard on medium and large sizes.
From Idea to Impact
Get your custom packaging in 4 easy steps.
Choose Size & Board
Select from 4 standard sizes or request custom dimensions. Pick white SBS or kraft board. Specify food-grade coating if needed. We recommend board thickness based on your product weight.
Design All Panels
We provide a flat dieline template showing all panels, gable top, handle area, and glue tabs. Upload artwork or use our free design team. Window placement marked if applicable.
Proof & Approve
Receive a full-color 3D digital mockup showing how your box looks assembled from multiple angles. Verify colors, window position, and handle fold. Unlimited revisions included.
Production & Flat-Pack Delivery
Manufacturing runs 10-14 business days. Boxes ship flat-packed in master cartons. Pop open at your location — no glue, no tools. Free shipping on all orders.
Key Features & Benefits
Everything you need for premium custom packaging.
Built-In Carry Handle
Integrated die-cut handle eliminates the need for separate bags. Customers grab and go. Handle design tested to support up to 5 lbs without tearing at the fold points.
FDA Food-Grade
All board stock and coatings meet FDA 21 CFR food contact requirements. Grease-resistant interior coatings available for hot foods, baked goods, and oily items.
Full Panel Printing
Print all six panels plus the gable top and handle. Full-color CMYK with Pantone matching. Your brand wraps the entire box including surfaces that standard boxes leave blank.
Flat-Pack Storage
Gable boxes arrive knocked flat and pop open in one motion. Store thousands in a small footprint. No assembly tools or instructions needed — perfect for fast-paced food service.
Trusted by brands in
Gable Boxes vs. Alternatives
See how our gable boxes compare across key performance factors.
| Feature | Clamshells | Standard Boxes | Custom Gable Boxes |
|---|---|---|---|
| Carry Handle | None — requires bag | None — requires bag | Built-in — no bag needed |
| Assembly | Snap-close — instant | Requires tape or glue | Pre-glued — pop open |
| Food Safe | FDA compliant PET/PP | Requires PE coating | Grease-resistant, FDA approved |
| Custom Printing | Labels only typically | Full CMYK all surfaces | Full CMYK all surfaces |
| Window Option | Fully transparent | Acetate window option | Die-cut windows available |
| Cost Per Unit | $0.10 – $0.80 | $0.20 – $3.00 | $0.25 – $2.00 |
| Eco-Friendly | PET recyclable, limited | Recyclable corrugated | Kraft, recycled, compostable |
| Best For | Ready-to-eat, produce, deli | General packaging, retail | Bakery, events, catering, gifts |
Frequently Asked Questions
Why Order Gable Boxes from Cubit?
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Detailed product listings coming soon.
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