Corrugated BoxesCustom Packaging
Custom Corrugated Boxes — RSC, Die-Cut & Printed Shipping Solutions
Key Takeaways — Custom Corrugated Boxes
MOQ
500 units
Lead Time
10-15 days
Printing
Full Color CMYK
Eco Options
FSC Certified
Shipping
Free Shipping
What Are Custom Corrugated Boxes?
A custom corrugated box is a structural shipping container made by sandwiching a fluted paperboard core between two flat linerboards, creating a lightweight yet crush-resistant package. Corrugated boxes are the most widely used packaging format in the world — over 95% of all products in the United States ship in corrugated containers (Fibre Box Association). Pricing ranges from $0.50–$2.50/unit for standard RSC boxes to $1.50–$6.50/unit for custom-printed branded shippers at 1,000+ quantities.
Custom corrugated boxes provide the strong structural integrity required to move goods safely from warehouse to doorstep. Constructed from single-wall (B-flute, C-flute, E-flute) or double-wall (BC-flute, BE-flute) corrugated board, these boxes are rated by Edge Crush Test (ECT) — 32 ECT supports up to 65 lbs, while 44 ECT handles up to 95 lbs for heavy-duty industrial applications.
Choose from multiple box styles: Regular Slotted Container (RSC) for standard shipping, Full Overlap (FOL) for extra protection, Half Slotted Container (HSC) for display, or custom die-cut shapes for unique products. Customize with flexographic printing (1–3 colors, best for 2,500+ units), digital printing (full CMYK, no plates, ideal for 500–2,000 units), or premium litho-laminated printing for photo-quality retail packaging.
E-commerce retailers, subscription box companies, 3PL warehouses, and manufacturing brands choose Cubit for structural packaging that scales with growth. We help you navigate ECT ratings, board weights, flute types, and printing methods to balance protection with cost efficiency. Production minimums start at 500 units with lead times of 10–15 business days. Rush orders available in 5–7 days.
Specifications
Detailed technical information for informed decisions.
Materials
- E-Flute Single Wall32 ECT Kraft or White
- B-Flute Single Wall32 ECT Kraft or White
- C-Flute Single Wall44 ECT Kraft
- BC-Flute Double Wall48 ECT Heavy-Duty
Printing
- Digital CorrugatedCMYK, 500 unit MOQ
- Flexography1-3 Colors, 1,000+ MOQ
- Litho-LaminatingPremium Offset CMYK
- Screen PrintingHigh-Opacity Spot Colors
Finishes
- Aqueous CoatingMatte or Gloss
- UV CoatingHigh Gloss Protection
- LaminationSoft-Touch or Anti-Scuff
- Print LocationSingle or Double-Sided
Your logo on a shipping box. Any size, any print. Single wall through triple wall strength.
Custom Corrugated Boxes
Regular Slotted Container. The basic shipping box. Flaps meet in the middle, tape to close.
RSC Boxes
Corrugated boxes cut to your exact product shape. No wasted space, clean lines on shelf.
Die-Cut Corrugated Boxes
Double-wall and triple-wall corrugated for industrial equipment, auto parts, and heavy goods.
Heavy-Duty Corrugated Boxes
White exterior corrugated boxes for a cleaner look than kraft. Full-color printing pops on white.
White Corrugated Boxes
Full-color printing on corrugated. Turns a shipping box into a branded experience at no extra weight.
Printed Corrugated Boxes
Thin-wall corrugated that prints like folding carton but has box strength. Great for cosmetics and small retail.
E-Flute Corrugated Boxes
The standard for e-commerce shipping. Strong, lightweight, prints well. Available in any size.
B-Flute Corrugated Boxes
Corrugated Boxes Formats
Choose from various structural formats to match your product and branding needs.
Regular Slotted Container
The standard shipping box where all flaps meet in the center. Ideal for bulk shipping, master cartons, and heavy industrial items.
Roll End Tuck Top
A self-locking mailer with a front tuck-in flap and side dust flaps. Perfect for e-commerce deliveries and subscription unboxing reveals.
Full Overlap
Features flaps that fully overlap one another for double the thickness on top and bottom. Recommended for flat items and shipments requiring extra crush protection.
Half Slotted Container
An RSC-style box but without the top flaps, leaving an open top. Frequently used for retail shelving, storage bins, and telescopic lid bases.
Corrugated Trays
Shallow, open-top corrugated structures, often custom die-cut. Best used for beverage packaging, plant flats, and retail-ready displays.
Five Panel Folder
A single scored sheet that folds around a product and seals on the ends. Essential for shipping long, narrow items like golf clubs and rolled posters.
Built With Quality
Detailed view of the materials we use.
32 ECT E-Flute Kraft
A thin, highly printable fluted core offering a rigid but refined profile. Perfect for e-commerce mailers, cosmetics boxes, and small apparel shipments.
32 ECT E-Flute White
Combines the thin, strong profile of E-flute with a bright white outer linerboard. Ensures high-contrast CMYK printing for retail and consumer goods.
Premium White Kemilite
A specialized ultra-smooth white linerboard applied over E-flute corrugated board. Delivers exceptional ink holdout for photographic print reproduction.
32 ECT B-Flute Kraft
Features a thicker fluting structure than E-flute, providing excellent puncture resistance and stacking strength. Widely used for standard retail shipping boxes.
32 ECT B-Flute White
Pairs the protective thickness of B-flute with a clean white exterior. Ideal for subscription boxes and heavier consumer products requiring strong branding.
44 ECT C-Flute Kraft
The industry standard for master shipping cartons. Offers high top-to-bottom compression strength, making it perfect for palletized warehouse stacking.
48 ECT BC-Flute Double Wall
Combines B-flute and C-flute layers to create an extremely heavy-duty double-wall box. Essential for shipping heavy automotive parts or fragile industrial machinery.
100% Recycled Post-Consumer Kraft
Constructed entirely from post-consumer recycled paper waste. Provides a reliable, eco-conscious shipping option that remains highly durable and fully recyclable.
Printing & Finishing
Premium print methods and finishing options to make your packaging stand out.
Digital CMYK Printing
Direct-to-board digital printing perfect for multi-color designs, gradients, and lower volume orders. Provides excellent quality without the need for custom print plates.
High-Volume Flexography
A cost-effective method utilizing flexible photopolymer plates to stamp ink directly onto the corrugated board. Best suited for high-volume runs with simple one-to-three color vector designs.
Premium Litho-Laminating
Prints your design onto high-quality paper using an offset press, which is then laminated onto the corrugated board. Delivers retail-ready, photographic print quality.
Screen Printing
Pushes thick ink through a mesh stencil onto the board. Creates highly opaque, bold colors that stand out beautifully against darker kraft backgrounds.
Double-Sided Printing
Print completely different designs on the exterior and interior of the box. Create an exciting unboxing reveal while maintaining a discreet, secure shipping exterior.
White Ink on Kraft
Apply a specialized opaque white ink base layer to natural brown kraft boards. Allows you to achieve bright, clean logos without switching to a fully white box.
Pantone Color Matching
Available via flexographic or litho-laminated printing to ensure exact brand color accuracy. Maintain strict brand consistency across all your product lines.
Algae-Ink Printing
A highly sustainable alternative to petroleum-based inks, derived from renewable algae cells. Creates deep, rich black prints with a lower carbon footprint.
Unlimited Customization
Every inch of your packaging can be customized to match your brand.
Spot UV Gloss
Apply a clear, high-gloss layer to specific areas of your printed design. Creates a striking contrast against matte cardboard surfaces.
Metallic Foil Stamping
Press metallic foil onto the corrugated linerboard using heat and pressure. Adds a premium aesthetic to high-end e-commerce delivery boxes.
Custom Die-Cut Windows
Cut precise shapes out of the top or side panels to reveal the product inside. Excellent for retail shelf displays and promotional mailers.
Peel-and-Seal Adhesive Strips
Integrate a double-sided adhesive strip directly into the box flap. Eliminates the need for external packing tape and speeds up warehouse packing times.
Tear-Strip Openings
Add an embedded string or perforated tear line along the closure flap. Provides an easy, frustration-free unboxing process for your customers.
Ergonomic Thumb Notches
Small half-circle cutouts along the tuck flaps that make opening the box easier. Enhances functionality without compromising structural integrity.
From Idea to Impact
Get your custom packaging in 4 easy steps.
Configure Dimensions
Input the specific length, width, and depth required for your products. Select your preferred flute thickness and box style to match your shipping needs.
Apply Brand Artwork
Download our specific die-line template and apply your custom graphics. Submit your artwork file for our structural engineering team to review and approve.
Structural Manufacturing
We run your chosen materials through the corrugator, print the linerboards, glue the materials, and die-cut the finished boards to precise specifications.
Flat-Pack Delivery
Your custom corrugated boxes are shipped flat and palletized to minimize shipping volume. They arrive ready for immediate folding and fulfillment.
Key Features & Benefits
Everything you need for premium custom packaging.
High Structural Strength
Built with fluted inner cores designed to absorb impact and resist crushing. Protect your inventory during transit and reduce costly product damages.
Scalable Volume Pricing
Reduce your per-unit packaging costs significantly with bulk production runs. Access competitive wholesale pricing brackets for orders over 10,000 units.
Custom Dimensions
Specify exact dimensions to eliminate excess void fill and reduce dimensional weight charges. Better fitting boxes save money on carrier shipping rates.
Full-Color Printing
Apply vibrant CMYK graphics using digital, flexographic, or litho-lamination techniques. Make your brand visible from the moment it leaves the fulfillment center.
Trusted by brands in
Frequently Asked Questions
Why Order Corrugated Boxes from Cubit?
A complete packaging platform — not just a printer. Design, order, track, and protect.
Not sure what you need?
Our AI Packaging Consultant can analyze your product and recommend the perfect specs in seconds.
Corrugated Boxes
Custom Corrugated Boxes
Your logo on a shipping box. Any size, any print. Single wall through triple wall strength.
Corrugated Boxes
RSC Boxes
Regular Slotted Container. The basic shipping box. Flaps meet in the middle, tape to close.
Corrugated Boxes
Die-Cut Corrugated Boxes
Corrugated boxes cut to your exact product shape. No wasted space, clean lines on shelf.
Corrugated Boxes
Heavy-Duty Corrugated Boxes
Double-wall and triple-wall corrugated for industrial equipment, auto parts, and heavy goods.
Corrugated Boxes
White Corrugated Boxes
White exterior corrugated boxes for a cleaner look than kraft. Full-color printing pops on white.
Corrugated Boxes
Printed Corrugated Boxes
Full-color printing on corrugated. Turns a shipping box into a branded experience at no extra weight.
Corrugated Boxes
E-Flute Corrugated Boxes
Thin-wall corrugated that prints like folding carton but has box strength. Great for cosmetics and small retail.
Corrugated Boxes
B-Flute Corrugated Boxes
The standard for e-commerce shipping. Strong, lightweight, prints well. Available in any size.
Browse All Packaging Categories
Find the right custom packaging for your product — from corrugated boxes to every other format we manufacture.
Custom bottles & containers
Custom child-resistant packaging
Custom eco-friendly packaging
Custom folding cartons
Custom gable boxes
Custom gift & specialty
Custom inserts & protection
Custom labels & stickers
Custom mailer boxes
Custom mylar bags
Custom paper bags
Custom poly bags & mailers
Custom retail & display
Custom rigid boxes
Custom smart labels
Custom stand-up pouches
Custom tags & wraps
Custom tape & sealing
Custom tissue & wrapping
Custom tote bags