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Flat Mylar Bags

Simple. Flat. Perfectly Protected.

Three-Side-SealMulti-Layer BarrierCustom PrintedMost Cost-Effective

Three-side-seal flat mylar pouches with custom printing and multi-layer barrier protection.

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What are flat mylar bags?

Flat mylar bags are three-side-seal pouches: sealed on the left, right and bottom, open at the top for filling, then heat-sealed shut. With no gusset they lie flat, which makes them the most economical mylar format for samples, single servings, sachet-style packs, gummies, powders and flat items.

Also called: 3-side seal bags, three-side seal pouches, lay-flat pouches, flat pouches, heat-seal flat bags, flat barrier bags, sample mylar bags.

Product Overview

About Flat Mylar Bags

Custom printed flat mylar bags with three-side-seal construction for cost-effective, space-efficient packaging. These flat pouches lie completely flat for easy shipping, automated filling, and compact storage. Multi-layer barrier protection keeps contents fresh while full-surface custom printing delivers complete brand messaging.

Flat mylar bags are the workhorse of flexible packaging — simple, cost-effective, and incredibly versatile. Built with a three-side-seal construction, these completely flat pouches are ideal for products that do not require a stand-up format, including sachets, sample packs, single-serve portions, jerky, spices, and long-term food storage.

The multi-layer laminated construction combines PET, aluminum or metallized film, and PE to create a powerful barrier against moisture, oxygen, light, and odor. Whether you need small 2x3 inch sample sachets or large 16x18 inch bulk storage bags, flat mylar pouches deliver reliable protection at the lowest cost per unit in the mylar family.

Every flat bag can be fully custom printed on one or both sides with CMYK or Pantone colors. Add tear notches for easy opening, resealable zippers for reuse, or hang holes for retail display. Available in metallized silver, kraft, matte black, matte white, clear, holographic, and heavy-duty aluminum foil laminate materials.

Key Features

  • Three-side-seal flat construction for maximum cost efficiency
  • Multi-layer barrier blocks moisture, oxygen, light, and odor
  • Full-surface custom printing on one or both sides
  • Sizes from 2x3 inch sachets to 16x18 inch bulk bags
  • Add tear notches, zippers, or hang holes
  • Food-grade materials for direct food contact
Industry Applications

Perfect For These Industries

See how businesses across different sectors use this packaging

Cannabis & CBD

Food & Snacks

Coffee & Tea

Pharmaceuticals & Supplements

Emergency & Long-Term Storage

Cosmetics & Beauty

Food & Snacks packaging application
Food & Snacks

Food & Snacks

Jerky, spice packets, snack sachets, and candy in cost-effective flat pouches.

Coffee & Tea packaging application
Coffee & Tea

Coffee & Tea

Single-serve coffee sachets and tea sample packets in flat pouches.

Pharmaceuticals & Supplements packaging application
Pharmaceuticals & Supplements

Pharmaceuticals & Supplements

Single-dose powder sachets and supplement sample packs.

Emergency & Long-Term Storage packaging application
Emergency & Long-Term Storage

Emergency & Long-Term Storage

Heavy-duty bags for rice, beans, grains with 25+ year shelf life.

Cannabis & CBD packaging application
Cannabis & CBD

Cannabis & CBD

Single-gram flower packs and edible sachets in flat pouches.

Cosmetics & Beauty packaging application
Cosmetics & Beauty

Cosmetics & Beauty

Face mask sachets, moisturizer samples, beauty samples.

Customization

Customize Your Packaging

Choose materials, printing, and finishing options

Metallized Silver (PET/AL/PE)

Metallized Silver (PET/AL/PE)

Classic silver metallic with maximum barrier. Industry standard for food packaging.

Kraft Paper Laminate
Eco

Kraft Paper Laminate

Natural kraft exterior with inner barrier. Artisan aesthetic.

Matte Black Film

Matte Black Film

Sleek matte black for premium, modern flat pouches.

Matte White Film

Matte White Film

Clean white canvas for vibrant full-color prints.

Clear Transparent Film

Clear Transparent Film

Crystal clear flat pouch with full product visibility.

Holographic Film

Holographic Film

Iridescent rainbow surface for maximum visual impact.

Heavy-Duty 7mil AL Foil

Heavy-Duty 7mil AL Foil

Extra-thick aluminum foil laminate for long-term storage.

Recyclable PE Mono-Material
Eco

Recyclable PE Mono-Material

Single-material PE for easy recycling.

Simple Process

How It Works

From concept to delivery in 4 simple steps

1
Step 1

Design & Quote

Share your requirements and get a detailed quote within 15 minutes during working hours. Our team reviews every project.

2
Step 2

Artwork Approval

Receive a digital 3D mockup. Request unlimited revisions until you're 100% satisfied.

3
Step 3

Production

Your packaging enters production. Track progress through your dashboard in real-time.

4
Step 4

Fast Delivery

Free shipping to your door. Standard delivery in 7-14 business days. Need it faster? Rush production delivers in 3-7 business days.

Sustainability

Eco-Friendly Options Available

We offer sustainable alternatives for Flat Mylar Bags that don't compromise on quality. Choose eco-friendly materials and printing options to reduce your environmental impact.

100% Recyclable

Made from recyclable materials

FSC Certified Options

Responsibly sourced materials

Soy-Based Inks

Eco-friendly printing

Carbon Neutral

Offset shipping available

Eco-friendly Flat Mylar Bags packaging
Technical Details

Specifications

Complete technical specifications for Flat Mylar Bags

finish typesGloss, Matte, Soft-Touch, Spot UV, Foil Stamping, Embossing
storage reqsStore flat in cool dry place before filling
print qualityHigh-resolution CMYK digital or rotogravure printing
assembly styleThree-side-seal flat pouches, heat-sealed
eco credentialsRecyclable PE mono-material and compostable kraft options available
weight capacity0.5 oz to 5+ lbs depending on size and thickness
material thickness2.5 mil to 9 mil multi-layer construction
production locationManufactured in North America and Asia

Wholesale and bulk flat mylar bags

Flat mylar bags are the format brands order in the largest quantities: sample programs, single-serve packs and trial sizes. There is no gusset or bottom panel, so each bag uses little film, and the price per bag falls quickly in bulk. Wholesale buyers often pair a flat 3-side seal sample bag with a full-size stand-up pouch in the same artwork.

What to send for a bulk quote

  • Bag size, or the product and fill weight so we can size it
  • Quantity, or several run sizes you want priced side by side
  • Film and finish (foil, metallized, clear, kraft; matte or gloss)
  • Closures and features: zipper, tear notch, valve, hang hole, window
  • Artwork or brand files, if you have them

Bulk order pages

  • Wholesale mylar bags
  • Every mylar bag style

Bulk order questions

Do you sell flat mylar bags wholesale?

Yes. Cubit makes flat mylar bags to order in its own factory and quotes them factory-direct, so wholesale buyers deal with the manufacturer, not a reseller. Send your size, quantity and artwork, and we price your exact specification.

How does bulk pricing work for flat mylar bags?

Price is per bag and depends on size, film, print colors, closures and quantity. The bigger the run, the lower the price per bag, because setup is spread over more bags. List several run sizes in your request, for example 5,000, 10,000 and 25,000, and we quote each one.

Can you handle large bulk orders of flat mylar bags?

Yes. Large runs are where our factory is most efficient, and we quote orders of 100,000 bags and more. Tell us in your request if you need the order delivered in stages or repeated on a schedule.

The Cubit Advantage

Built for Modern Brands

Experience the future of custom packaging with our AI-powered platform

Powered by Advanced AI

AI Design Studio

Transform your ideas into print-ready packaging designs in minutes, not weeks. Our AI understands packaging constraints, bleed areas, and dieline requirements.

Generate designs from text prompts
Automatic dieline integration
Brand color matching
Multiple design variations
24/7 Expert Guidance

Smart Packaging Consultant

Get instant, expert recommendations tailored to your product. Our AI analyzes your requirements and suggests optimal materials, sizes, and finishes.

Product-specific recommendations
Material compatibility analysis
Cost optimization suggestions
Industry best practices

Instant Quoting

Real-time pricing in seconds

Low MOQ

Start from just 250 units

Fast Delivery

7-14 day turnaround

Free Design Help

Expert designers included

Global Shipping

Worldwide delivery

Quality Guarantee

100% satisfaction

Common Questions

Frequently Asked Questions

Everything you need to know about Flat Mylar Bags. Can't find the answer you're looking for? Chat with our AI consultant.

A three-side-seal bag is sealed on three edges (typically two sides and the bottom), with the top left open for filling. After filling, the top is heat-sealed to create an airtight closure. The bag lies completely flat, unlike stand-up pouches.

Yes, flat mylar bags are typically 30-50% less expensive than stand-up pouches because they use less material and have a simpler construction. They are the most cost-effective option in the mylar bag family.

Absolutely. Heavy-duty flat mylar bags (5-9 mil with aluminum foil laminate) paired with oxygen absorbers are the gold standard for long-term food storage. Properly sealed, they can preserve dry goods for 25+ years.

Our minimum order is 500 units for custom printed flat mylar bags. Sachet sizes also start at 500 units. Plain unprinted bags available from 100 units.

Yes, we can add press-to-close resealable zippers to flat bags. The bag will have a zipper near the top with a tear notch above it, combining single-serve convenience with resealability for multi-use products.

Standard production is 8-12 business days after artwork approval. Flat bags are our fastest-turnaround product due to simpler construction. Rush production available in 5-7 days.

Need Expert Help?

Our AI packaging consultant can answer your specific questions and help you choose the perfect configuration.

Chat with AI Expert

Prefer Human Support?

Our packaging experts are available Monday-Friday, 9am-6pm.

Contact Sales TeamRequest a Quote
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