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Custom Mylar Bags

Custom Mylar Bags Designed to Protect and Perform.

Smell-Proof BarrierChild-Resistant OptionsCustom Die-Cut ShapesLow Minimum Orders

High-barrier custom printed mylar bags that protect your product and reduce shipping costs.

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What are custom mylar bags?

Custom mylar bags are pouches made from laminated barrier film, usually PET with a foil or metallized layer, that keep out oxygen, moisture, light and odor. Cubit prints them with your brand and builds them to your size, closure and finish, for food, coffee, supplements, cannabis and other products that need to stay fresh.

Also called: mylar pouches, foil pouches, foil bags, barrier bags, printed mylar bags, branded mylar bags, mylar packaging bags, heat-seal mylar bags.

Product Overview

About Custom Mylar Bags

Custom mylar bags provide an exceptional barrier against moisture, oxygen, and light to keep perishable products fresh longer. Made from high-barrier laminated films with integrated reclosable zippers, these pouches offer a 360-degree printable surface area. Get custom flexible packaging that reduces shipping costs while providing complete protection for your goods.

Custom mylar bags offer the highest level of barrier protection for flexible packaging. We build these pouches using multi-layer lamination techniques, combining biaxially-oriented polyethylene terephthalate (BoPET) film with materials like aluminum foil and linear low-density polyethylene. This specific structure blocks out oxygen, moisture, light, and odors. Your perishable goods stay fresh on the shelf, and you get complete control over the structural design, from standard stand-up pouches with bottom gussets to fully custom die-cut shapes.

The lightweight nature of flexible pouches helps you drastically reduce shipping and storage costs compared to rigid containers like glass jars or thick plastic tubs. They ship flat and take up minimal warehouse space before filling. You also gain a complete 360-degree printable surface area to display your brand artwork. We integrate functional features directly into the pouch structure, including pre-cut tear notches, heavy-duty reclosable zippers, and compliant child-resistant closures.

Direct-to-consumer food brands, specialty coffee roasters, and cannabis companies rely on these bags to meet strict compliance standards and maintain product integrity over long periods. A specialized soft-touch matte finish works perfectly for luxury cosmetics, while our compostable kraft options help eco-conscious wellness brands meet specific packaging requirements.

Cubit manufactures these flexible pouches exactly to your specifications. You can order small batches through our digital printing process to test a new product line or run massive volumes using rotogravure printing for precise Pantone color matching. We provide the technical expertise to make sure your custom packaging performs exactly the way you need it to.

Key Features

  • Exceptional barrier against oxygen, moisture, and UV light
  • Multi-layer laminated construction for high tear resistance
  • Completely customizable dimensions and structural shapes
  • High-fidelity 360-degree custom printing options
  • Integrated child-resistant zippers and tear notches
  • Shipped flat to drastically reduce storage and transit costs
Industry Applications

Perfect For These Industries

See how businesses across different sectors use this packaging

Cannabis & CBD

Coffee & Tea

Health & Supplements

Pet Products

Specialty Coffee & Tea

Cosmetics & Bath

Cannabis & CBD packaging application
Cannabis & CBD

Cannabis & CBD

Meets strict state compliance laws with smell-proof barriers and certified child-resistant closures. Protects flower, edibles, and vape cartridges from light degradation.

Specialty Coffee & Tea packaging application
Specialty Coffee & Tea

Specialty Coffee & Tea

Keeps roasted beans and delicate tea leaves fresh without preservatives. The high moisture and oxygen barrier maintains complex flavor profiles over long shipping routes.

Cosmetics & Bath packaging application
Cosmetics & Bath

Cosmetics & Bath

Provides leak-proof seams for travel liquids and moisture protection for bath salts. Premium soft-touch finishes help justify high retail price points.

Snacks & Dry Goods packaging application
Snacks & Dry Goods

Snacks & Dry Goods

Maintains the crunch and freshness of beef jerky, granola, and artisan vegan snacks. Stand-up gussets display beautifully on retail shelves.

Nutritional Supplements packaging application
Nutritional Supplements

Nutritional Supplements

Replaces bulky plastic tubs with lightweight flexible packaging for protein powders and vitamin gummies. Drastically reduces inbound shipping costs.

Apparel & Accessories packaging application
Apparel & Accessories

Apparel & Accessories

Creates distinct unboxing experiences for high-end streetwear, jewelry, and sunglasses. Translucent or metallic pouches stand out immediately.

Customization

Customize Your Packaging

Choose materials, printing, and finishing options

Standard Metallized (PET/VMPET/PE)

Standard Metallized (PET/VMPET/PE)

A three-layer structure providing excellent moisture and oxygen barriers. The middle layer is vacuum-metallized PET, giving it a silver interior.

Base price
Clear Window Film (PET/PE)

Clear Window Film (PET/PE)

A two-layer transparent structure lacking the foil layer. Allows full visibility of the product inside while maintaining moderate barrier properties.

Base price
Premium Soft-Touch

Premium Soft-Touch

Standard laminated structure utilizing a specialized matte Soft-Touch PET outer layer. Feels like velvet or suede to the touch.

+15%
Recyclable PE Pouch
Eco

Recyclable PE Pouch

A mono-material structure composed entirely of PE lamination. Fully recyclable at store drop-off locations under recycling code 4.

+10%
Compostable Kraft/PLA
Eco

Compostable Kraft/PLA

Constructed from natural kraft paper laminated with polylactic acid bioplastic. Certified for industrial or home composting.

+20%
Heavy-Duty Child-Resistant

Heavy-Duty Child-Resistant

A thicker 5mil+ laminated structure with reinforced side seams. Includes specialized powder-proof child-resistant locking zippers.

+12%
Translucent Frosted Film

Translucent Frosted Film

Semi-transparent polymer blend that obscures the product details while showing the outline and color. Provides a modern aesthetic with moderate moisture protection.

+5%
Holographic Metallized Film

Holographic Metallized Film

Uses a specialized diffraction grating layer in the lamination process. Creates a rainbow light-shifting effect across the entire surface of the pouch.

+18%
Simple Process

How It Works

From concept to delivery in 4 simple steps

1
Step 1

Design & Quote

Share your requirements and get a detailed quote within 15 minutes during working hours. Our team reviews every project.

2
Step 2

Artwork Approval

Receive a digital 3D mockup. Request unlimited revisions until you're 100% satisfied.

3
Step 3

Production

Your packaging enters production. Track progress through your dashboard in real-time.

4
Step 4

Fast Delivery

Free shipping to your door. Standard delivery in 7-14 business days. Need it faster? Rush production delivers in 3-7 business days.

Sustainability

Eco-Friendly Options Available

We offer sustainable alternatives for Custom Mylar Bags that don't compromise on quality. Choose eco-friendly materials and printing options to reduce your environmental impact.

100% Recyclable

Made from recyclable materials

FSC Certified Options

Responsibly sourced materials

Soy-Based Inks

Eco-friendly printing

Carbon Neutral

Offset shipping available

Eco-friendly Custom Mylar Bags packaging
Technical Details

Specifications

Complete technical specifications for Custom Mylar Bags

finish typesGloss, Matte, Soft-Touch, Spot UV, Holographic
storage reqsStore flat in a cool dry place before filling and sealing
print qualityHigh-resolution digital printing or 10-color Rotogravure
assembly stylePre-formed flat bottom or stand-up gussets with open tops for filling
eco credentialsStore drop-off recyclable PE and compostable PLA options
weight capacity1 gram to 5+ lbs depending on dimension and thickness
material thickness3.0 mil to 5.0+ mil custom multi-layer thickness
production locationManufactured in North America and Asia

Wholesale and bulk custom mylar bags

Most custom mylar bag orders we quote are bulk runs for brands restocking retail shelves, dispensaries and online stores. Buying custom mylar bags wholesale means one specification, one approved print file and a price per bag that drops as the run grows. Brands with several flavors or strains often order each design as its own bulk run on the same bag size.

What to send for a bulk quote

  • Bag size, or the product and fill weight so we can size it
  • Quantity, or several run sizes you want priced side by side
  • Film and finish (foil, metallized, clear, kraft; matte or gloss)
  • Closures and features: zipper, tear notch, valve, hang hole, window
  • Artwork or brand files, if you have them

Bulk order pages

  • Wholesale mylar bags
  • Every mylar bag style

Bulk order questions

Do you sell custom mylar bags wholesale?

Yes. Cubit makes custom mylar bags to order in its own factory and quotes them factory-direct, so wholesale buyers deal with the manufacturer, not a reseller. Send your size, quantity and artwork, and we price your exact specification.

How does bulk pricing work for custom mylar bags?

Price is per bag and depends on size, film, print colors, closures and quantity. The bigger the run, the lower the price per bag, because setup is spread over more bags. List several run sizes in your request, for example 5,000, 10,000 and 25,000, and we quote each one.

Can you handle large bulk orders of custom mylar bags?

Yes. Large runs are where our factory is most efficient, and we quote orders of 100,000 bags and more. Tell us in your request if you need the order delivered in stages or repeated on a schedule.

The Cubit Advantage

Built for Modern Brands

Experience the future of custom packaging with our AI-powered platform

Powered by Advanced AI

AI Design Studio

Transform your ideas into print-ready packaging designs in minutes, not weeks. Our AI understands packaging constraints, bleed areas, and dieline requirements.

Generate designs from text prompts
Automatic dieline integration
Brand color matching
Multiple design variations
24/7 Expert Guidance

Smart Packaging Consultant

Get instant, expert recommendations tailored to your product. Our AI analyzes your requirements and suggests optimal materials, sizes, and finishes.

Product-specific recommendations
Material compatibility analysis
Cost optimization suggestions
Industry best practices

Instant Quoting

Real-time pricing in seconds

Low MOQ

Start from just 250 units

Fast Delivery

7-14 day turnaround

Free Design Help

Expert designers included

Global Shipping

Worldwide delivery

Quality Guarantee

100% satisfaction

Common Questions

Frequently Asked Questions

Everything you need to know about Custom Mylar Bags. Can't find the answer you're looking for? Chat with our AI consultant.

Our MOQ depends on your selected printing method. HP Indigo digital printing allows for runs as low as 500 units without plate fees. For enterprise-scale orders using rotogravure printing, the MOQ starts at 10,000 units but provides a significantly lower unit cost.

Yes. Our standard multi-layer pouches use a PET/VMPET/PE construction. The VMPET layer is vacuum-metallized polyethylene terephthalate, which provides an exceptionally high barrier against odors and moisture. We also install heavy-duty child-resistant zippers that comply with strict packaging regulations.

We ship the bags to you with the bottom or side seams fully finished and the top edge open above the zipper. After you load your product, you use a direct heat sealer to melt the top edges together. Your customer then opens the bag using the pre-cut tear notches to access the reclosable zipper.

Standard metallized pouches include a middle layer of aluminum foil (VMPET) to block out light completely and maximize the oxygen barrier. Clear window pouches remove that foil layer, using only PET and PE layers. This lets customers see your product but slightly reduces the overall oxygen and light barrier.

Yes. If you choose our HP Indigo digital printing method, you can print multiple SKU designs in a single production run. Digital printing requires no physical plates, which allows us to switch artwork files easily without charging you setup fees for each new design.

Standard multi-layer mylar bags combine different plastics and metals, making them difficult to recycle. However, we manufacture a Recyclable PE Pouch option made entirely of mono-material polyethylene. This specific structure qualifies for store drop-off recycling under code 4.

Need Expert Help?

Our AI packaging consultant can answer your specific questions and help you choose the perfect configuration.

Chat with AI Expert

Prefer Human Support?

Our packaging experts are available Monday-Friday, 9am-6pm.

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