Stand-Up Pouch Sizes: Capacity Guide from 1 oz to 5 lb (2026)
Stand-Up Pouch Sizes: Complete Dimension & Capacity Guide
Choosing the right stand-up pouch size ensures your product fits properly, displays well on shelves, and minimizes material waste. This guide covers every standard size from 1 oz sample pouches to 5 lb bulk bags, with fill-weight guidelines for common product types.
Quick answer: The most popular stand-up pouch size is 6×9+3" (width × height + bottom gusset), which holds 8 oz of most granular products. For coffee, the standard is 5×8+2.5" (12 oz whole bean).
Standard Stand-Up Pouch Sizes
| Pouch Size (W×H+G) | Fill Volume | Capacity (Granular) | Capacity (Powder) | Capacity (Liquid) |
|---|---|---|---|---|
| 3.5×5.5+2" | 2–4 fl oz | 1–2 oz | 2–3 oz | 2–3 fl oz |
| 4×6+2" | 4–6 fl oz | 2–4 oz | 3–5 oz | 4–5 fl oz |
| 5×8+2.5" | 8–12 fl oz | 4–8 oz | 6–10 oz | 8–10 fl oz |
| 6×9+3" | 12–16 fl oz | 8–12 oz | 10–16 oz | 12–14 fl oz |
| 7×11+3.5" | 24–32 fl oz | 16–24 oz (1–1.5 lb) | 20–32 oz | 24–28 fl oz |
| 8×12+4" | 32–48 fl oz | 24–32 oz (1.5–2 lb) | 32–48 oz | 32–40 fl oz |
| 9×13+4" | 48–64 fl oz | 32–48 oz (2–3 lb) | 48–64 oz | 48–56 fl oz |
| 10×15+4.5" | 64–96 fl oz | 48–80 oz (3–5 lb) | 64–96 oz | 64–80 fl oz |
Size by Product Type
Coffee
| Product | Recommended Size | Capacity | Notes |
|---|---|---|---|
| Sample pack | 3.5×5.5+2" | 2 oz | Single-serve trial |
| Standard bag | 5×8+2.5" | 12 oz | Most popular retail size |
| Large bag | 7×11+3.5" | 2 lb | Costco/club store format |
| Bulk bag | 9×13+4" | 5 lb | Wholesale/HoReCa |
Coffee tip: Always add a degassing valve for fresh-roasted coffee. Whole beans are less dense than ground — a 12 oz bag of whole bean requires a larger pouch than 12 oz ground.
Supplements & Protein
| Product | Recommended Size | Capacity | Notes |
|---|---|---|---|
| Single-serve | 3.5×5.5+2" | 1 scoop (30g) | Travel sachets |
| 30-day supply | 6×9+3" | 1 lb (454g) | Standard retail |
| 60-day supply | 7×11+3.5" | 2 lb | Amazon/DTC format |
| Bulk | 9×13+4" | 5 lb | Fitness/wholesale |
Snacks & Dried Foods
| Product | Recommended Size | Capacity | Notes |
|---|---|---|---|
| Snack pack | 4×6+2" | 2–3 oz | Convenience store |
| Standard | 5×8+2.5" | 6–8 oz | Grocery shelf |
| Family size | 7×11+3.5" | 16 oz | Sharing format |
| Bulk/pantry | 8×12+4" | 24–32 oz | Pantry/club store |
Pet Treats
| Product | Recommended Size | Capacity | Notes |
|---|---|---|---|
| Sample | 4×6+2" | 3–4 oz | Trial size |
| Standard | 6×9+3" | 8–12 oz | Retail shelf |
| Large | 8×12+4" | 24–32 oz | Costco/PetSmart |
How to Determine the Right Size
- Weigh your product — measure the actual fill weight needed
- Measure product density — powder is denser than granules, which are denser than whole items
- Add 15–20% headspace — pouches need air space above the fill line for sealing
- Consider shelf height — standard retail shelves are 10–12" tall, so pouches should be under 11"
- Check shipping box fit — standard shipping cases hold 12 or 24 pouches
Custom Sizing
If standard sizes don't fit your product, Cubit offers custom die-cut dimensions:
- Minimum custom size: 3×4+1.5"
- Maximum custom size: 14×20+6"
- Custom tooling fee: $200–$500 (one-time)
- Lead time for custom: 12–18 days (vs 10–15 for standard)
Cost tip: Standard sizes are 10–15% cheaper than custom because they use existing die tooling. Always check if a standard size works before requesting custom.
Frequently Asked Questions
Can I get a sample before ordering?
Yes — request a free sample kit and we'll send blank pouches in your chosen size so you can test fit with your actual product.
What if my product doesn't fit any standard size?
We offer fully custom dimensions from 3×4" to 14×20". Custom tooling is a one-time $200–$500 fee with a 12–18 day lead time.
Does gusset depth affect capacity?
Yes — a deeper bottom gusset means more volume and better shelf stability, but it also increases material cost by 5–10% per additional inch of gusset.
Not sure which size is right for your product? Get a free quote with size recommendations or ask our AI consultant. Browse our full stand-up pouch collection.