Packaging Comparisons
Medical Device Packaging Formats Compared: Pouches vs Trays vs Cartons (2026)
Cubit Packaging Team
May 22, 2026
1 min read
Quick Answer: Pouches vs Trays vs Cartons for Medical Devices
Sterile pouches ($0.25–$1.50) for simple single-use devices at volume. Thermoformed trays ($1.50–$8.00) for implants and complex assemblies. Cartons ($0.45–$2.20) as secondary packaging for labeling.
| Factor | Pouches | Trays | Cartons |
|---|---|---|---|
| Cost | $0.38–$1.50 | $2.00–$8.00 | $0.45–$2.20 |
| Sterile barrier | Yes | Yes | No |
| Protection | ⭐⭐ Flexible | ⭐⭐⭐⭐⭐ Rigid | ⭐⭐⭐ |
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