High-Barrier Custom Spouted Pouches for Liquids & Gels
High-barrier, leak-proof flexible packaging that reduces plastic waste and shipping costs.
Spouted pouches provide a lightweight, durable alternative to heavy glass jars and rigid plastic bottles. Constructed from advanced multi-layer barrier films, these pouches stand upright on retail shelves due to a supportive bottom gusset, yet flatten completely when empty to save space. They protect sensitive formulations from oxygen, light, and moisture and prevent leaks during shipping.
Brands in the food, cosmetic, and chemical industries use spouted pouches to improve user convenience and reduce their environmental impact. Consumers can squeeze out almost all of the product, which minimizes waste.
Cubit manufactures custom spouted pouches tailored to your formulation. We offer custom spout placements, multiple diameters, and high-barrier structures that prevent product degradation. Our team guides you through material compatibility tests to ensure your packaging performs reliably under real-world distribution conditions.
Learn more in our [Complete Guide to Custom Spouted Pouches](/blog/guide-to-custom-spouted-pouches).
See how businesses across different sectors use this packaging
Ideal for liquid hand soaps, face washes, premium shampoo refills, and body lotions. They support eco-refill programs and reduce packaging weight.
Squeezable pouches for thick ingredients like honey, peanut butter, hot sauce, mayonnaise, and baby food. They provide easy, clean pouring.
Perfect for cold brew concentrates, cocktails, juices, and energy gels. They prevent oxidation to protect flavor profiles and active ingredients.
Provides secure, puncture-resistant packaging for laundry detergents, dish soaps, window cleaning concentrates, and car care liquids.
For on-the-go liquid supplements, protein gels, and hydration concentrates. They are highly portable and fit easily into gym bags.
Space-saving packaging for windshield washer fluid, chemical lubricants, and paint. They reduce plastic usage and shipping costs compared to rigid jugs.
Choose materials, printing, and finishing options
A dual-layer laminated film consisting of Polyethylene Terephthalate (PET) for gloss and stiffness, paired with Linear Low-Density Polyethylene (LLDPE) for superior seal strength. Best for standard non-reactive liquid packaging, body lotions, soaps, and short-shelf-life condiments.
Base price
A four-layer barrier laminate incorporating an aluminum foil (AL) core and Oriented Nylon (NY) for high puncture resistance, oxygen/moisture blocking, and light protection. Best for organic beverages, active food ingredients, highly aromatic sauces, and products sensitive to oxidation.
+22%
An advanced mono-material laminate utilizing Machine Direction Oriented Polyethylene (MDO-PE) laminated to standard PE, enabling a high-performance barrier that is fully recyclable in the PE stream. Best for eco-conscious DTC brands seeking circular economy certifications.
+18%
A composite layer combining outer natural kraft paper with an inner aluminum foil and polyethylene core, yielding an organic, earthy tactile aesthetic backed by high-performance barrier defense. Best for artisan food brands, organic cosmetics, honey, and premium bath salts.
+12%
A three-layer laminate featuring a vacuum-metallized PET core layer. This design offers a strong light barrier and moderate gas resistance at a more cost-effective point than solid aluminum foil. Best for retail syrups, energy gels, and personal care products.
+8%
This laminate uses Oriented Nylon (NY) specifically to add drop protection, burst strength, and puncture resistance. It prevents flex-cracking during shipping. Best for liquid chemical refills, bulk packaging, and high-viscosity pastes.
+14%
A fully recyclable, single-polymer polypropylene laminate engineered to withstand hot-fill processes and low-temperature storage. Best for pasteurized food purees, baby food, and hot-filled sauces requiring standard recycling options.
+20%
Contains up to 50% recycled plastic to support circular economy goals. This laminate matches standard performance benchmarks while lowering the carbon footprint of your production run. Best for eco-focused DTC refill programs.
+15%From concept to delivery in 4 simple steps
Share your requirements and get a detailed quote within 15 minutes during working hours. Our team reviews every project.
Receive a digital 3D mockup. Request unlimited revisions until you're 100% satisfied.
Your packaging enters production. Track progress through your dashboard in real-time.
Free shipping to your door. Standard delivery in 7-14 business days. Need it faster? Rush production delivers in 3-7 business days.
We offer sustainable alternatives for Spouted Pouches that don't compromise on quality. Choose eco-friendly materials and printing options to reduce your environmental impact.
100% Recyclable
Made from recyclable materials
FSC Certified Options
Responsibly sourced materials
Soy-Based Inks
Eco-friendly printing
Carbon Neutral
Offset shipping available
Complete technical specifications for Spouted Pouches
| finish types | Matte, Gloss, Soft-Touch Matte, Spot Gloss UV, Natural Kraft, Metallized Foil, Satin, Frosted Translucent |
| storage reqs | Store flat in a dry warehouse environment between 50°F and 85°F, protected from dust and direct UV light |
| print quality | Up to 300 DPI high-resolution digital or 175 lpi rotogravure |
| assembly style | Heat-sealed bottom and side gussets with thermally welded rigid HDPE or PP spout fitments |
| eco credentials | FDA food-safe approved, BPA-free, fully recyclable Mono-PE/Mono-PP structures available |
| weight capacity | Small (0.25 lbs), Medium (1.2 lbs), Large (2.4 lbs), Bulk sizes up to 11 lbs (5 kg) |
| material thickness | 80 to 160 microns (3.1 to 6.3 mil) per multi-layer sheet |
| production location | Printed and manufactured in global compliance-certified partner facilities |
Experience the future of custom packaging with our AI-powered platform
Transform your ideas into print-ready packaging designs in minutes, not weeks. Our AI understands packaging constraints, bleed areas, and dieline requirements.
Get instant, expert recommendations tailored to your product. Our AI analyzes your requirements and suggests optimal materials, sizes, and finishes.
Real-time pricing in seconds
Start from just 250 units
7-14 day turnaround
Expert designers included
Worldwide delivery
100% satisfaction
Everything you need to know about Spouted Pouches. Can't find the answer you're looking for? Chat with our AI consultant.
Our AI packaging consultant can answer your specific questions and help you choose the perfect configuration.
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