Space-efficient flexible packaging built to stack and protect.
Maximize packaging volume and shelf space with stackable side gusset flexible pouches.
Side gusset pouches deliver maximum internal capacity with a highly efficient vertical footprint. Unlike traditional stand-up pouches with a bottom gusset, these bags feature folded V-shaped sides that expand outward during the filling process. The physical weight of your product pushes down to form a sturdy base, shaping the pouch into a distinct brick-like rectangle. This structural design lets you stack products perfectly on retail shelves while minimizing wasted space in your shipping cartons and warehouse.
We manufacture these pouches specifically for specialty coffee roasters, loose-leaf tea distributors, and supplement brands who require reliable environmental barriers. You receive a continuous 360-degree printable surface area across the front, back, and side panels to display your branding and nutritional information without visual interruption.
Our production lines can integrate custom degassing valves to release trapped carbon dioxide and tin-tie closures to keep contents fresh after the consumer opens the package. You can choose from standard high-barrier laminate films, fully recyclable mono-material polyethylene structures, or commercially compostable PLA. Cubit delivers accurate printing, precise heat-seals, and material thicknesses designed specifically for the bulk density of your product.
See how businesses across different sectors use this packaging
Side gusset pouches are the industry standard for 12oz retail coffee bags. They utilize custom degassing valves to release CO2 from fresh roasts while preventing oxygen entry.
Protect delicate tea leaves from light and moisture degradation. The tall vertical footprint displays beautifully on cafe retail shelves while minimizing required display space.
Replace bulky rigid plastic tubs with flexible packaging to save massive amounts of warehouse space and reduce outbound shipping costs for heavy protein powders.
High-barrier laminate films provide strict protection against grease and odor leakage. Extra large sizes easily accommodate bulk volumes of premium dog treats or bird seed.
Create a high-end visual presentation for specialty dry goods like artisan granola or roasted nuts. Tin-tie closures give customers an easy way to reseal the bag between uses.
Package dense powders like specialty flour, sugar, and cocoa. The reinforced bottom seal handles heavy weight loads securely during transit and retail display.
Choose materials, printing, and finishing options
A multi-layer flexible film providing an excellent moisture and oxygen barrier. Delivers vibrant full-color printing for standard retail applications.
Base price
A mono-material polyethylene structure designed to be fully recyclable at designated store drop-off locations. Maintains strong moisture barriers for shelf stability.
+10-15%
Polylactic acid film derived from renewable resources like corn starch. Commercially compostable and ideal for organic goods with faster inventory turnover.
+15-20%
Natural unbleached kraft paper outer layer bonded to a high-barrier foil inner liner. Provides an artisanal aesthetic while offering maximum oxygen protection.
+10%
A transparent high-barrier film structure that allows customers to see the product inside. Excellent for premium granola or visually appealing loose-leaf teas.
+5%
Bleached white kraft paper exterior combined with an interior foil barrier. Creates a clean minimalist presentation with high-level protection for sensitive products.
+12%
A heavy-duty multi-layer structure featuring a solid aluminum foil core. Delivers the absolute highest protection against light, oxygen, and moisture for extended shelf life.
+15%
A specialized laminate structure that builds a velvety texture directly into the base film. Provides premium tactile feedback while maintaining full structural integrity.
+20%From concept to delivery in 4 simple steps
Share your requirements and get a detailed quote within 15 minutes during working hours. Our team reviews every project.
Receive a digital 3D mockup. Request unlimited revisions until you're 100% satisfied.
Your packaging enters production. Track progress through your dashboard in real-time.
Free shipping to your door. Typical delivery in 7-14 business days. Rush options available.
We offer sustainable alternatives for Side Gusset Pouches that don't compromise on quality. Choose eco-friendly materials and printing options to reduce your environmental impact.
100% Recyclable
Made from recyclable materials
FSC Certified Options
Responsibly sourced materials
Soy-Based Inks
Eco-friendly printing
Carbon Neutral
Offset shipping available
Complete technical specifications for Side Gusset Pouches
| finish types | Matte, Gloss, Soft-Touch Matte, Spot UV, Metallic Foil |
| storage reqs | Store flat in a cool, dry place away from direct sunlight before filling |
| print quality | High-resolution digital (Unlimited CMYK) or 10-color Rotogravure |
| assembly style | Bottom heat seal with folded V-shaped side gussets |
| eco credentials | PE Recyclable (#4 Store Drop-Off) and PLA Compostable available |
| weight capacity | 2 oz up to 5 lbs+ (depending entirely on product bulk density) |
| material thickness | 3mil to 5mil flexible laminate film |
| production location | Manufactured globally with distributed fulfillment |
Experience the future of custom packaging with our AI-powered platform
Transform your ideas into print-ready packaging designs in minutes, not weeks. Our AI understands packaging constraints, bleed areas, and dieline requirements.
Get instant, expert recommendations tailored to your product. Our AI analyzes your requirements and suggests optimal materials, sizes, and finishes.
Real-time pricing in seconds
Start from just 250 units
7-14 day turnaround
Expert designers included
Worldwide delivery
100% satisfaction
Everything you need to know about Side Gusset Pouches. Can't find the answer you're looking for? Chat with our AI consultant.
Our AI packaging consultant can answer your specific questions and help you choose the perfect configuration.
Chat with AI ExpertOur packaging experts are available Monday-Friday, 9am-6pm.
