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Pizza-Style Flat Mailers

Low-Profile Shipping. Double-Wall Stacking Strength.

Low ProfileTape-Free Assembly100 Unit MOQ

Flat-opening mailers for art prints, vinyl records, and photo books. Keeps items perfectly flat.

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Product Overview

About Pizza-Style Flat Mailers

The ideal shipping solution for flat and shallow items. Pizza-style flat mailers feature a tuck-top lock design with dust flaps, offering double-wall side protection and high crush resistance without requiring adhesive tape.

Custom pizza-style flat mailers (also known as low-profile tuck-top mailer boxes) are the industry standard for shipping flat, shallow, or delicate products. Featuring a roll-end tuck-front design with dust flaps, these boxes provide double-thickness side walls that lock securely into place without tape.

Perfect for books, art portfolios, folded apparel, board games, and flat electronics. The low depth (often between 0.75" and 2" tall) holds items snug, preventing shifting and transit damage while minimizing shipping costs.

Cubit offers custom sizing, digital full-color printing, premium hot gold foil, matte/gloss varnishes, fast 4-6 business day lead times, and a low 100-unit MOQ.

Learn more in our [B2B Guide to Custom Pizza-Style Flat Mailers](/blog/b2b-guide-to-custom-pizza-style-flat-mailers).

Key Features

  • Snug Flat Packing: Low-profile depths from 0.75" to 2" keep flat products from sliding during transit.
  • No Tape Required: Locking ears and front tuck tabs lock into the base, securing the lid without adhesive.
  • Crush-Resistant Edges: Roll-end fold panels create double-thickness structural walls along three sides.
  • Low 100-Unit MOQ: Custom printed and sized to order with zero setup charges.
Industry Applications

Perfect For These Industries

See how businesses across different sectors use this packaging

E-commerce & DTC

Office & Stationery

Arts & Crafts

Books & Literature Shippers

Flat Art & Portfolio Prints

Shallow Apparel Packaging

Books & Literature Shippers packaging application
Books & Literature Shippers

Books & Literature Shippers

Deliver hardcover books, graphic novels, catalogs, and documentation sheets in snug, low-profile mailers that prevent sliding.

Flat Art & Portfolio Prints packaging application
Flat Art & Portfolio Prints

Flat Art & Portfolio Prints

Ensure photography prints, artist portfolios, and poster sheets remain flat and crease-free during shipping.

Shallow Apparel Packaging packaging application
Shallow Apparel Packaging

Shallow Apparel Packaging

Perfect for folded t-shirts, dress shirts, textiles, and fashion garments, providing a neat presentation tray.

Tabletop Board Games packaging application
Tabletop Board Games

Tabletop Board Games

Manufacture clean, telescoping pizza-style boxes designed to hold game boards, card decks, and tokens.

Electronic Parts Trays packaging application
Electronic Parts Trays

Electronic Parts Trays

Safely package computer components, hardware pieces, and tech parts utilizing ESD liners and foam inserts.

Luxury Gift Presentation packaging application
Luxury Gift Presentation

Luxury Gift Presentation

Create elegant, shallow gift boxes with magnetic lids and foam dividers for premium cosmetics and corporate swag.

Customization

Customize Your Packaging

Choose materials, printing, and finishing options

32 ECT Kraft E-Flute
Eco

32 ECT Kraft E-Flute

Eco-friendly natural brown kraft E-flute corrugated fiberboard, providing solid rigidity and rustic appearance.

32 ECT Bleached White E-Flute
Eco

32 ECT Bleached White E-Flute

Clean bleached white linerboard over corrugated fluting, perfect for high-contrast external full-color branding.

44 ECT Heavy B-Flute
Eco

44 ECT Heavy B-Flute

Thicker B-flute profile offering higher puncture resistance and stacking strength for heavy literature and tech items.

Premium Solid Bleached Sulfate (SBS)

Premium Solid Bleached Sulfate (SBS)

High-density SBS bleached clay-coated card stock, yielding crisp print lines and smooth, premium box folds.

Recycled Post-Consumer White Board
Eco

Recycled Post-Consumer White Board

100% recycled post-consumer white linerboard, providing sustainable branding without compromising box strength.

Rigid Greyboard with Liner Wrap
Eco

Rigid Greyboard with Liner Wrap

Heavy greyboard core wrapped in custom textured liner paper, creating a rigid presentation set box.

Clay-Coated Newsback (CCNB)
Eco

Clay-Coated Newsback (CCNB)

Recycled paperboard with a smooth clay-coated top print surface, offering sharp graphic details on budget-friendly boxes.

Double-Wall Kraft Board
Eco

Double-Wall Kraft Board

Ultra-tough double-wall kraft corrugated board, designed for industrial shipments and heavy mechanical components.

Simple Process

How It Works

From concept to delivery in 4 simple steps

1
Step 1

Design & Quote

Share your requirements and get a detailed quote within 15 minutes during working hours. Our team reviews every project.

2
Step 2

Artwork Approval

Receive a digital 3D mockup. Request unlimited revisions until you're 100% satisfied.

3
Step 3

Production

Your packaging enters production. Track progress through your dashboard in real-time.

4
Step 4

Fast Delivery

Free shipping to your door. Standard delivery in 7-14 business days. Need it faster? Rush production delivers in 3-7 business days.

Sustainability

Eco-Friendly Options Available

We offer sustainable alternatives for Pizza-Style Flat Mailers that don't compromise on quality. Choose eco-friendly materials and printing options to reduce your environmental impact.

100% Recyclable

Made from recyclable materials

FSC Certified Options

Responsibly sourced materials

Soy-Based Inks

Eco-friendly printing

Carbon Neutral

Offset shipping available

Eco-friendly Pizza-Style Flat Mailers packaging
Technical Details

Specifications

Complete technical specifications for Pizza-Style Flat Mailers

MOQ100 units per design
Box StyleRoll End Tuck Front (RETF) Pizza-Style Mailer
Closure TypeDual locking tabs with protective dust flaps
Production Time5-7 business days
Shipping MethodShips flat (knocked down) to minimize storage space
Substrate Material32 ECT/44 ECT E-flute or B-flute Corrugated Board, SBS Cardstock
The Cubit Advantage

Built for Modern Brands

Experience the future of custom packaging with our AI-powered platform

Powered by Advanced AI

AI Design Studio

Transform your ideas into print-ready packaging designs in minutes, not weeks. Our AI understands packaging constraints, bleed areas, and dieline requirements.

Generate designs from text prompts
Automatic dieline integration
Brand color matching
Multiple design variations
24/7 Expert Guidance

Smart Packaging Consultant

Get instant, expert recommendations tailored to your product. Our AI analyzes your requirements and suggests optimal materials, sizes, and finishes.

Product-specific recommendations
Material compatibility analysis
Cost optimization suggestions
Industry best practices

Instant Quoting

Real-time pricing in seconds

Low MOQ

Start from just 250 units

Fast Delivery

7-14 day turnaround

Free Design Help

Expert designers included

Global Shipping

Worldwide delivery

Quality Guarantee

100% satisfaction

Common Questions

Frequently Asked Questions

Everything you need to know about Pizza-Style Flat Mailers. Can't find the answer you're looking for? Chat with our AI consultant.

The name refers to the classic hinged lid folding design that opens flat from the top, resembling a traditional pizza box. However, they are engineered with industrial-strength corrugated ECT board for shipping shipping parcels, rather than food.

We manufacture flat mailers with interior depths ranging from a shallow 0.75 inches up to 2.5 inches. For deeper boxes, we recommend our roll end tuck top (RETT) mailers.

No. The side flaps roll into the base and lock into slots, and the front lid tucks securely into the front panel. While tape is not required for assembly, we recommend a small sticker seal or tape tab on the front flap for carrier shipping security.

Yes. By utilizing our 44 ECT B-flute corrugated material, flat mailers provide excellent stacking strength and puncture protection, making them ideal for heavy tabletop games, books, and metal parts.

Our minimum order quantity (MOQ) for custom pizza-style flat mailers starts at 100 units (with baseline pricing from $0.75/unit depending on size, material, and print specs). Digital printing supports low-minimum runs with zero plate fees, while offset, flexographic, and rotogravure production unlock steep volume discounts at 1,000, 5,000, 10,000, and 25,000+ units.

Yes. Our 32 ECT Kraft board option is made from 100% recycled fibers (90% post-consumer) and is fully biodegradable and recyclable. Every custom pizza-style flat mailers order at Cubit Packaging is built to your exact specifications with 32 ECT Kraft E-Flute, 32 ECT Bleached White E-Flute, 44 ECT Heavy B-Flute, Premium Solid Bleached Sulfate (SBS), free CAD dielines, a digital 3D proof, and DDP doorstep delivery.

Need Expert Help?

Our AI packaging consultant can answer your specific questions and help you choose the perfect configuration.

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Prefer Human Support?

Our packaging experts are available Monday-Friday, 9am-6pm.

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