Pharmaceutical Packaging Formats Compared: Pouches vs Trays vs Cartons (2026)

Quick Answer: Pouches vs Trays vs Cartons for Pharma
Sterile pouches ($0.25–$1.50) are best for simple disposable devices at volume. Thermoformed trays ($1.50–$8.00) are required for complex devices and implants. Cartons ($0.45–$2.20) are secondary packaging for labeling and compliance.
| Factor | Pouches | Trays | Cartons |
|---|---|---|---|
| Cost | $0.38–$1.50 | $2.00–$8.00 | $0.45–$2.20 |
| Sterile barrier? | Yes | Yes | No |
| Best for | Simple devices | Complex/implants | Labels/branding |
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