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Custom Poly Mailers

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MOQ 500 UnitsFree Design SupportLightweight Shipping

Printed poly mailers that weigh almost nothing. Ideal for clothing, soft goods, and non-fragile items.

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Product Overview

About Custom Poly Mailers

Order custom poly mailers with full-color printing and your logo. Lightweight, water-resistant, and tear-proof. Perfect for apparel, accessories, and e-commerce shipping. Choose from standard, bubble-lined, and biodegradable options. Starting at $0.08 per unit with 500 MOQ.

Custom poly mailers are the go-to shipping solution for e-commerce brands shipping lightweight, non-fragile products like clothing, accessories, books, and soft goods. They cost 50-70% less than corrugated boxes while reducing dimensional weight charges — saving you money on every shipment.

Cubit manufactures poly mailers from 2.5mil to 4mil co-extruded polyethylene film with a permanent adhesive strip closure. Available in sizes from 6x9" to 19x24", with custom sizes available. Full-color exterior printing transforms every package into a branded touchpoint.

Our lineup includes standard poly mailers, bubble-lined poly mailers (for extra protection), biodegradable/compostable options (made from cornstarch PLA), and recycled-content mailers (made from 100% post-consumer recycled plastic).

Every mailer features a double peel-and-seal strip for easy returns, water-resistant construction, and tamper-evident closure. Custom options include interior printing, thank-you messages, QR codes, and social media handles. MOQ starts at 500 units with 10-14 day production.

Key Features

  • Lightweight polyethylene mailers that cost 40-60% less to ship than boxes — ideal for apparel, accessories, and soft goods
  • Full-color CMYK exterior printing with metallic inks and matte/gloss finish options
  • Self-seal adhesive strips with dual peel-away closures for easy returns — reduce customer friction
  • Available in 8 sizes from 6×9 in to 19×24 in with custom dimensions available
  • Starting at $0.08/unit at volume with 1,000-piece MOQ — the lowest per-unit branded packaging option
  • Recycled content options (up to 100% post-consumer PE) for sustainable e-commerce shipping
Industry Applications

Perfect For These Industries

See how businesses across different sectors use this packaging

Apparel & Fashion

DTC Fashion & Apparel

E-Commerce Returns

Subscription Brands

Amazon FBA Prep

Jewelry & Accessories

DTC Fashion & Apparel packaging application
DTC Fashion & Apparel

DTC Fashion & Apparel

The most popular shipping format for clothing, accessories, and soft goods.

E-Commerce Returns packaging application
E-Commerce Returns

E-Commerce Returns

Double adhesive strip mailers for easy customer returns.

Subscription Brands packaging application
Subscription Brands

Subscription Brands

Recurring subscription shipments at optimized per-unit cost.

Amazon FBA Prep packaging application
Amazon FBA Prep

Amazon FBA Prep

Compliant poly mailers with suffocation warnings for marketplace sellers.

Jewelry & Accessories packaging application
Jewelry & Accessories

Jewelry & Accessories

Small poly mailers for lightweight jewelry and accessory shipments.

Event Merch Shipping packaging application
Event Merch Shipping

Event Merch Shipping

Cost-effective shipping for tour merch, fan gear, and event merchandise.

Customization

Customize Your Packaging

Choose materials, printing, and finishing options

LDPE (Low-Density Polyethylene)

LDPE (Low-Density Polyethylene)

Standard poly mailer material. Lightweight, waterproof, and tear-resistant.

HDPE (High-Density)

HDPE (High-Density)

Thinner but stronger than LDPE. Crinkle texture. Cost-effective.

Recycled LDPE

Recycled LDPE

100% post-consumer recycled polyethylene. Gray or white.

Compostable Film

Compostable Film

ASTM D6400 certified home-compostable mailer. Breaks down in 180 days.

Bubble-Lined

Bubble-Lined

Built-in bubble wrap for fragile item protection.

Paper Poly Hybrid

Paper Poly Hybrid

Kraft paper exterior with poly interior. Eco-aesthetic with waterproof protection.

Opaque White

Opaque White

Clean white exterior for vibrant print. Most popular.

Colored Film

Colored Film

Pre-dyed pink, black, blue, purple, or custom color poly.

Simple Process

How It Works

From concept to delivery in 4 simple steps

1
Step 1

Design & Quote

Share your requirements and get a detailed quote within 15 minutes during working hours. Our team reviews every project.

2
Step 2

Artwork Approval

Receive a digital 3D mockup. Request unlimited revisions until you're 100% satisfied.

3
Step 3

Production

Your packaging enters production. Track progress through your dashboard in real-time.

4
Step 4

Fast Delivery

Free shipping to your door. Standard delivery in 7-14 business days. Need it faster? Rush production delivers in 3-7 business days.

Sustainability

Eco-Friendly Options Available

We offer sustainable alternatives for Custom Poly Mailers that don't compromise on quality. Choose eco-friendly materials and printing options to reduce your environmental impact.

100% Recyclable

Made from recyclable materials

FSC Certified Options

Responsibly sourced materials

Soy-Based Inks

Eco-friendly printing

Carbon Neutral

Offset shipping available

Eco-friendly Custom Poly Mailers packaging
Technical Details

Specifications

Complete technical specifications for Custom Poly Mailers

MOQ500 units
ClosureSelf-seal adhesive with peel-off strip, double adhesive for returns
FeaturesTear-proof, waterproof, lightweight, tamper-evident
FinishesMatte, gloss, or metallic surface
MaterialLDPE (2.5 mil), recycled LDPE, or compostable PBAT/PLA
PrintingFlexographic 1-4 color or digital full-color
Lead Time10-14 business days
Thickness2.5 mil (standard), 3 mil (heavy-duty)
RecyclableLDPE recyclable at store drop-off, compostable option available
Weight Savings80% lighter than corrugated boxes
The Cubit Advantage

Built for Modern Brands

Experience the future of custom packaging with our AI-powered platform

Powered by Advanced AI

AI Design Studio

Transform your ideas into print-ready packaging designs in minutes, not weeks. Our AI understands packaging constraints, bleed areas, and dieline requirements.

Generate designs from text prompts
Automatic dieline integration
Brand color matching
Multiple design variations
24/7 Expert Guidance

Smart Packaging Consultant

Get instant, expert recommendations tailored to your product. Our AI analyzes your requirements and suggests optimal materials, sizes, and finishes.

Product-specific recommendations
Material compatibility analysis
Cost optimization suggestions
Industry best practices

Instant Quoting

Real-time pricing in seconds

Low MOQ

Start from just 250 units

Fast Delivery

7-14 day turnaround

Free Design Help

Expert designers included

Global Shipping

Worldwide delivery

Quality Guarantee

100% satisfaction

Common Questions

Frequently Asked Questions

Everything you need to know about Custom Poly Mailers. Can't find the answer you're looking for? Chat with our AI consultant.

Yes. Our poly mailers are manufactured from LDPE (Low-Density Polyethylene), HDPE (High-Density), Recycled LDPE, Compostable Film to withstand rough parcel sorting, rain, and moisture without tearing or puncturing. You can choose tamper-evident self-seal adhesive strips or dual peel-and-seal return strips so e-commerce customers can reuse the same mailer for easy returns.

We manufacture poly mailers in Small (6x9 in), Medium (10x13 in), Large (12x15 in), XL (14.5x19 in), as well as any custom width, length, and bottom gusset depth. Sustainable options include post-consumer recycled (PCR) films and certified compostable bio-blends printed with Flexographic Printing, Screen Printing, Digital Printing, CMYK Full Color and finished with Self-Seal Adhesive Strip, Double Adhesive Strip, Tear Strip, Matte Finish.

Our minimum order quantity for custom poly mailers starts at 500 units, with baseline unit pricing starting around $0.22 to $0.55 depending on dimensions, material grade, and print coverage. Unit costs drop significantly at 1,000, 5,000, 10,000, and 25,000+ units—and every quote includes your requested quantity plus up to three larger volume tiers side by side.

Yes. In addition to popular configurations (Small (6x9 in), Medium (10x13 in), Large (12x15 in), XL (14.5x19 in)), we manufacture and die-cut poly mailers to your exact length, width, and depth. Once you share your specs or product dimensions, our packaging engineers provide a free custom CAD dieline template and a digital 3D proof before production begins.

Standard production for custom poly mailers takes 7–14 business days after digital proof approval. Every quotation includes delivered-duty-paid (DDP) doorstep shipping across the US with Normal, Express, and Priority delivery options—plus expedited rush production (3–7 business days) when you have a fixed launch or event deadline.

Yes. We offer unprinted structural samples to verify sizing and material strength, as well as digitally printed pre-production prototypes of your poly mailers before full manufacturing. For wholesale and enterprise programs (5,000 to 100,000+ units), we also support multi-SKU gang runs and staged split deliveries.

Need Expert Help?

Our AI packaging consultant can answer your specific questions and help you choose the perfect configuration.

Chat with AI Expert

Prefer Human Support?

Our packaging experts are available Monday-Friday, 9am-6pm.

Contact Sales TeamRequest a Quote
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