Ship Smart, Ship Branded
Printed poly mailers that weigh almost nothing. Ideal for clothing, soft goods, and non-fragile items.
Custom poly mailers are the go-to shipping solution for e-commerce brands shipping lightweight, non-fragile products like clothing, accessories, books, and soft goods. They cost 50-70% less than corrugated boxes while reducing dimensional weight charges — saving you money on every shipment.
Cubit manufactures poly mailers from 2.5mil to 4mil co-extruded polyethylene film with a permanent adhesive strip closure. Available in sizes from 6x9" to 19x24", with custom sizes available. Full-color exterior printing transforms every package into a branded touchpoint.
Our lineup includes standard poly mailers, bubble-lined poly mailers (for extra protection), biodegradable/compostable options (made from cornstarch PLA), and recycled-content mailers (made from 100% post-consumer recycled plastic).
Every mailer features a double peel-and-seal strip for easy returns, water-resistant construction, and tamper-evident closure. Custom options include interior printing, thank-you messages, QR codes, and social media handles. MOQ starts at 500 units with 10-14 day production.
See how businesses across different sectors use this packaging
The most popular shipping format for clothing, accessories, and soft goods.
Double adhesive strip mailers for easy customer returns.
Recurring subscription shipments at optimized per-unit cost.
Compliant poly mailers with suffocation warnings for marketplace sellers.
Small poly mailers for lightweight jewelry and accessory shipments.
Cost-effective shipping for tour merch, fan gear, and event merchandise.
Choose materials, printing, and finishing options
Standard poly mailer material. Lightweight, waterproof, and tear-resistant.
Thinner but stronger than LDPE. Crinkle texture. Cost-effective.
100% post-consumer recycled polyethylene. Gray or white.
ASTM D6400 certified home-compostable mailer. Breaks down in 180 days.
Built-in bubble wrap for fragile item protection.
Kraft paper exterior with poly interior. Eco-aesthetic with waterproof protection.
Clean white exterior for vibrant print. Most popular.
Pre-dyed pink, black, blue, purple, or custom color poly.
From concept to delivery in 4 simple steps
Share your requirements and get a detailed quote within 15 minutes during working hours. Our team reviews every project.
Receive a digital 3D mockup. Request unlimited revisions until you're 100% satisfied.
Your packaging enters production. Track progress through your dashboard in real-time.
Free shipping to your door. Standard delivery in 7-14 business days. Need it faster? Rush production delivers in 3-7 business days.
We offer sustainable alternatives for Custom Poly Mailers that don't compromise on quality. Choose eco-friendly materials and printing options to reduce your environmental impact.
100% Recyclable
Made from recyclable materials
FSC Certified Options
Responsibly sourced materials
Soy-Based Inks
Eco-friendly printing
Carbon Neutral
Offset shipping available
Complete technical specifications for Custom Poly Mailers
| MOQ | 500 units |
| Closure | Self-seal adhesive with peel-off strip, double adhesive for returns |
| Features | Tear-proof, waterproof, lightweight, tamper-evident |
| Finishes | Matte, gloss, or metallic surface |
| Material | LDPE (2.5 mil), recycled LDPE, or compostable PBAT/PLA |
| Printing | Flexographic 1-4 color or digital full-color |
| Lead Time | 10-14 business days |
| Thickness | 2.5 mil (standard), 3 mil (heavy-duty) |
| Recyclable | LDPE recyclable at store drop-off, compostable option available |
| Weight Savings | 80% lighter than corrugated boxes |
Experience the future of custom packaging with our AI-powered platform
Transform your ideas into print-ready packaging designs in minutes, not weeks. Our AI understands packaging constraints, bleed areas, and dieline requirements.
Get instant, expert recommendations tailored to your product. Our AI analyzes your requirements and suggests optimal materials, sizes, and finishes.
Real-time pricing in seconds
Start from just 250 units
7-14 day turnaround
Expert designers included
Worldwide delivery
100% satisfaction
Everything you need to know about Custom Poly Mailers. Can't find the answer you're looking for? Chat with our AI consultant.
Our AI packaging consultant can answer your specific questions and help you choose the perfect configuration.
Chat with AI ExpertOur packaging experts are available Monday-Friday, 9am-6pm.
