Custom Vape Boxes: Compliant Packaging Guide (2026)

Vape Packaging Compliance

The U.S. vape market reached $9.2 billion in 2025. PACT Act compliance, FDA nicotine warnings, and state-level child-resistant requirements make vape packaging one of the most regulated categories. Custom vape boxes that balance compliance with premium branding give your products shelf credibility and consumer trust.

Compliance Requirements

• FDA Nicotine Warning - Required size, placement, and wording on all nicotine product packaging.
• ASTM D3475 - Child-resistant certification for push-and-turn, squeeze-and-slide, or CR tuck lock.
• PACT Act - Age verification and shipping compliance for mail-order vape products.
• State Regulations - California Prop 65, state-specific CR requirements, and disposal instructions.

Materials

• 350gsm SBS C1S - Industry standard for vape folding cartons.
• Child-Resistant Board - ASTM-certified CR mechanism built into the board structure.
• Rigid Chipboard - Premium rigid for starter kits. Magnetic closure.