Certified Unit-Dose Safety. Precision Push-and-Peel Security.
Certified CPSC 16 CFR 1700.20 push-and-peel child-resistant unit-dose blister packs for tablets and edibles.
Custom Blister Packs are the premier unit-dose safety packaging standard across pharmaceutical manufacturing, clinical trial supply, specialty nutraceuticals, and micro-dosed cannabis edibles. Unlike bulk bottles where accidental spills or multiple-dose access can occur, blister cards enclose every single tablet, capsule, or gummy in an individual hermetically sealed pocket.
Certified under CPSC 16 CFR 1700.20 and ASTM D3475 standards, our child-resistant blister cards feature multi-layer push-and-peel foil lidding or locking paperboard slide sleeves. Accessing a dose requires peeling back an outer paper layer before pushing the dose through the underlying aluminum foil—a complex dexterity sequence that keeps young children safe while preserving dose-by-dose freshness.
Learn more in our [Complete Guide to Custom Blister Packs](/blog/b2b-guide-to-blister-packs).
See how businesses across different sectors use this packaging
Unit-dose blister cards are the standard for prescription tablets, capsules, and controlled substances. Calendar-printed 28 or 30-day packs improve patient adherence by 20-30 percent versus bottles. Child-resistant push-and-peel backing meets CPSC and FDA requirements.
Individually sealed blister cavities portion gummies, lozenges, and micro-dosed tablets at precise 5mg, 10mg, or 25mg THC doses. Food-grade PVC cavities prevent sticky gummies from adhering to walls. CR-certified cards satisfy state child-resistant regulations.
Blister packs protect moisture-sensitive probiotics, enzymes, and herbal extracts from humidity degradation. Alu-Alu cold-form cavities maintain potency for hygroscopic ingredients. Professional blister packaging positions brands above competitors using bottles.
Serialized blister cards with unique QR codes and lot numbers satisfy Good Clinical Practice documentation requirements. Variable-data printing puts patient IDs and dosing schedules directly on each card.
Flavored chewable tablets and anti-parasitic medications packaged in pet-proof blister cards with push-through foil lidding. Dosing instructions and weight-based charts printed directly on the paperboard sleeve.
Retail-ready blister cards with hang-hole headers display on pharmacy pegs without secondary packaging. Full-color printed paperboard wallets provide 360-degree branding, ingredient lists, and Drug Facts panels.
Choose materials, printing, and finishing options
Clear, cost-effective thermoformed blister cavities with good formability. Offers 250-micron thickness for stable oral solids that do not require heavy moisture protection. Runs at high speed on standard thermoforming lines.
PVDC-coated PVC film delivers 3-5x better moisture barrier than plain PVC, with a WVTR under 0.25 g/m2/day. Perfect for moderately sensitive tablets and capsules that need extended shelf life.
Transparent high-barrier Aclar PCTFE film provides moisture protection rivaling cold-form aluminum while keeping full product visibility. WVTR drops below 0.02 g/m2/day.
Three-layer OPA/Aluminum/PVC laminate formed by mechanical pressure. Delivers near-zero moisture, oxygen, and light transmission. The gold standard for hygroscopic drugs and light-sensitive APIs.
Standard 20-micron hard-temper aluminum foil lidding material. Heat-sealed to the formed cavity for tamper-evidence and push-through functionality. Available with printed dosing calendars.
Multi-layer child-resistant lidding: outer paper layer peels back to expose aluminum foil underneath. A two-step peel-then-push action satisfies CPSC 16 CFR 1700.20 and ASTM D3475 standards.
Post-consumer recycled PET thermoformed cavities with 30-100 percent recycled content. Comparable clarity to virgin PVC. Fully curbside recyclable and compatible with standard heat-seal lidding.
SBS or kraft paperboard outer wallet sleeve at 18-point caliper. Adds secondary child-resistant locking via slide-and-push or fold-over mechanisms. Full printable surface for brand artwork.
From concept to delivery in 4 simple steps
Share your requirements and get a detailed quote within 15 minutes during working hours. Our team reviews every project.
Receive a digital 3D mockup. Request unlimited revisions until you're 100% satisfied.
Your packaging enters production. Track progress through your dashboard in real-time.
Free shipping to your door. Standard delivery in 7-14 business days. Need it faster? Rush production delivers in 3-7 business days.
We offer sustainable alternatives for Blister Packs that don't compromise on quality. Choose eco-friendly materials and printing options to reduce your environmental impact.
100% Recyclable
Made from recyclable materials
FSC Certified Options
Responsibly sourced materials
Soy-Based Inks
Eco-friendly printing
Carbon Neutral
Offset shipping available
Complete technical specifications for Blister Packs
| finish types | Silver Push-Foil Backing, White Paperboard CR Sleeve, High-Clarity Thermoformed Cavity |
| storage reqs | Store flat in dry conditions below 77°F (25°C); protect from direct sunlight and humidity |
| print quality | Flexographic or digital printing up to 600 DPI on paperboard sleeve and foil backing |
| assembly style | Heat-sealed thermoformed plastic or cold-form foil cavity bonded to CR lidding foil |
| eco credentials | 100% recyclable paperboard outer sleeve with eco-friendly aluminum foil backing |
| weight capacity | Puncture-resistant lidding foil prevents accidental dose bursting |
| material thickness | 250 micron PVC/PVDC film + 20 micron hard aluminum foil backing |
| production location | Formed, printed, and packaged in the United States |
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